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Hold for monday article 1 why the us rare earth supply chain remains vulnerable

中文标题

等待周一文章 1 为何美国稀土供应链依然脆弱

Multiple economies
Citable research brief

Core conclusion · Tlines extraction

The US rare earth supply chain remains vulnerable because its weaknesses are downstream: processing, heavy rare earth separation, and magnet manufacturing. Despite record output at Mountain Pass and some neodymium-iron-boron magnet production in Texas, the US still cannot convert enough ore into specialised materials. The IEA estimates China holds 60% of mined magnet rare earths, 91% of refining, and 94% of permanent magnet production. Diversified capacity may meet under 20% of non-China demand by 2035.

Institution
ING THINK
Published
10/05/2026
Research topic
Not explicitly stated
Time horizon
June 2025 · 2035

Key arguments

  • The main US vulnerability is not mining but midstream and downstream stages: separation, metallisation, and magnet-making, where China dominates.
  • Heavy rare earths (dysprosium and terbium) are the weakest link; the US has almost no commercial separation, while MP Materials plans only ~200t/yr.
  • Magnet dependence is the most immediate risk because qualified magnets are hard to substitute during a disruption.
  • From 1 January 2027, US defence procurement restrictions will extend across supply chains for Chinese, North Korean, Russian, or Iranian neodymium-iron-boron and samarium-cobalt magnets.

Key numbers

China share of mined magnet rare earths
60%
China share of refined rare earth output
91%
China share of permanent magnet production
94%
MP Materials rare earth oxide in concentrate (2025)
50,692 tonnes
MP Materials planned dysprosium/terbium separation
~200 tonnes/year

Main risks

  • Even after announced projects, diversified magnet output outside China may meet well below 20% of non-China demand in 2035.
  • New separation facilities need reliable feedstock, but heavy rare earth production is concentrated in China and Myanmar.
  • Demand growth across EVs, wind, robotics, data centres, and defence may outpace diversified capacity.

Corresponding source evidence

  1. Although supply pressures eased after the US and China reached a framework agreement in June 2025, Beijing's subsequent expansion of rare earth export controls in October highlighted the persistent vulnerability of downstream supply chains. · June 2025
  2. The IEA estimates that, even after announced projects, diversified magnet output outside China would meet well below 20% of demand outside China in 2035. · 2035
  3. The US Department of Defence estimates an F-35 requires more than 400kg of rare earth elements, an Arleigh Burke-class destroyer around 2.4 tonnes and a Virginia-class submarine around 4.2 tonnes.

Context: the conclusion is Tlines' automated extraction, not the institution's wording. Quoted evidence is publisher wording. Scope and date must travel with the conclusion.

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AI analysis

AI-generated from the report above · not a translation and not the institution's wording · verify against the official source

How this page was produced

Tlines extracted the conclusion, arguments, numbers and risks above from the report published by ING THINK on 10/05/2026, then structured them for comparison. The publisher's own wording is reachable through the source link on this page and is displayed in full above. Last updated 10/17/2026. Methodology · Source policy · AI usage · Request a correction